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Doran Bakery Scales Ingredients Dough

Doran Digital Bakery Scales and Custom Weighing Systems

 

  Sales, Service, Calibration, & Rentals
Celebrating over 30 years in business
PRODUCTS

Bakery Scales available at Central Carolina Scale Catalog

DORAN BAKERY SCALES & WEIGHING SOLUTIONS
What you don't know about your food manufacturing process could be costing you thousands of dollars.

 

BATCHING & FORMULATION
Are Batch Formulas and Recipes accurately produced?
Is every batch or formula produced the same way every time?

QUALITY CONTROL VERIFICATION & PACKAGING ACCURACY
Do you have confidence that Quality Control checks are being performed correctly?
Are Quality Control reports accurate and easy to maintain?
Packaging to the proper weight -- Are you giving away product or shorting customers?

MINOR INGREDIENTS HAND BATCHING
Are your formulas or recipes being followed?
Are you wasting ingredients by using too much?
Are batches ruined due to inaccurate scaling of ingredients?
Do you have accurate batch reporting and ingredient lot number records?

portion scalelot id scalecheck weigh
Add one of our Doran digital scales to your process to improve efficiency. Bakeries, snack food processors, foodservice, makers of cakes, muffins, brownies, tortillas, pizza dough, and donuts are realizing cost savings from adding digital portion scales to their process. Just read a few of the case studies below.

 

Case Studies
Bakery Reduces Ingredient Waste and Batch Costs by $39,158 Margarine Manufacturer Increases Profitability by Over $29,000 a Year Mushroom Grower Increases Production Output by 5,000 lbs a Day Using Doran Checkweighers

 

From scaling and mixing areas for minor and major ingredients, to the manufacturing and finishing area and to final packaging and shipping, these high quality Doran scales are providing foodservice customers with a scale to satisfy specific needs and budgets.

Doran's weighing systems integrate into your existing corportate network and will send data to front office for analysis of production activity, monitoring of ingredient lot ID usage, and tracking QC audits. Easier HACCP and SQF2000 compliance is made possible with automated, digital recordkeeping. With improved control of ingredient usage and production processes, your return on investment is lower ingredient costs, elimination of costs associated with bad batches, and consistent product quality. It's not just bakeries that save lots of money, read about how a sauce maker saved thousands of dollars by adding a Doran Scale to its operation.


Mixing Area

 

Minor Ingredient Solution: FC6200 Formula Control Scale

The Doran FC6200 puts management in control of minor ingredient scaling, mandated lot traceability, and inventory usage. Operators are stepped through the minor ingredient formula with an easy to understand visual interface.

All lot ID’s, ingredient usage and batch data is archived into a secured database to comply with HACCP and SQF2000 required traceability. Instantly search through scaling data to evaluate operator efficiency and locate usage of ingredient lot numbers. Identify and solve ingredient waste problems at a glance with easily customizable reports.

Major Ingredient Solution: 2200B Process Controller

The reliable and accurate Doran 2200B controls major ingredient weights with a flexible and easy to use batching feature. The easy to understand start and stop pushbuttons control the pre-programmed batching sequences. Designed for bakery bulk filling operations, the 2200 easily replaces your existing system and can be used with your current load cell configuration. We can also design a system for your new operation facility or production line.

 

Divider Area

 

Bakery Solution at the Divider: 2200G Dough Ball Scale

Placing a Doran 2200G Dough Scale at the divider eliminates costly product giveaway and makes sure measurements of dough balls are taken by setting a visual or audible alarm at the desired time interval. Having a dough ball that is just 0.5 oz over the target weight can be crippling to your bakery’s profitability.


Oven & Pre-package area

 

Bakery Solution at the Oven: 2200CW Checkweighing Scale

Inconsistent weight, uneven baking, and measuring bake-off can all be detected by using the Doran 2200CW Checkweighing Scale at the oven output.

Store, recall, and weigh with the 2200CW built-in database! This internal database will store up to 250 Checkweigh Tolerances, Tare Weights, Accumulation and Counter totals and a description field by a six digit Product ID. Recalling a product from the database is as simple as pressing the PROD button and entering the product ID.

Bakery Solution in the Prepackage Area: PC-500 Portion Control Scale

Check loaf weight or de-panned product weight prior to packaging with the Model PC-500 portion control scale. Small Size - Battery Powered


 

Packaging Area

 

Bakery Solution for the Packaging Area: 2200CW Checkweighing Scale

Ensure packaged finished baked goods meet the declared weight as stated on the product label. The 2200CW Checkweighing Scale will indicate in an instant whether or not a package meets or exceeds the acceptable weight limit. 250 Product Database

 

Bakery Solution for the Packaging Area: 4300 Checkweigher

Avoid fines and penalties by performing QC checks at the point of packaging with the Model 4300 Checkweigh Scale. Easy Operation

 

Bakery Solutions for Office & Plant Management

 

Bakery Solutions for Plant Management: Formula Loader and Excelerator

Plant management can easily configure formulas with the Formula Loader Software for the FC6200. Data retrieved from the FC6200 can be used to generate instant LOT ID usage reports and track operator efficiency

The Excelerator Data Collection Software automates data collection and eliminates the risk of human error associated with manual recordkeeping. Now data can be moved to where decisions need to be made at a management level in real-time. Once imported into Excel, the real-time data can be manipulated to show Averages, Standard Deviation, Accumulated Totals, Charts and Graphs updated as the data is being collected via numerous communication methods.

 

 

Eliminate Bad Batches and Save on Ingredient Costs
Download the FC6200 Savings Calculator

Reduce Product Giveaway with the 2200G/2200CW Dough Ball Scale
Download the Dough Ball Savings Calculator

 

 

 


Call today to add a Doran Bakery Scale to your lineup! (919) 776-7737

 

 

 

 

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